Our Solar Booster Project

DIY Low to High Voltage Solar Charge Controller Using a Constant Current DC-DC Converter 

Building a Low Cost High Voltage Solar Charge Controller: Innovation Unleashed!

In the realm of renewable energy, solar power stands as a beacon of hope for sustainable electricity generation. However, harnessing this energy efficiently often requires specialized equipment, such as solar charge controllers. These devices manage the charging process from solar panels to batteries, ensuring optimal power utilization. Today, we explore an innovative DIY project that promises to democratize access to high voltage solar charge controllers without breaking the bank.

Concept: Understanding the Basics

A solar charge controller regulates the voltage and current from solar panels to batteries. While traditional controllers can be expensive, our DIY approach leverages a simple yet effective method using a constant current DC to DC boost converter. This converter, priced at just $25, plays a pivotal role in stepping up low voltages (10 to 60V) to higher voltages (12 to 120V) suitable for charging batteries efficiently.

Innovation: The $25 Game Changer

The heart of our project lies in the ingenious use of the DC to DC boost converter. By modifying its settings and integrating it into a comprehensive circuit, enthusiasts can create a robust solar charge controller. This approach not only reduces costs significantly but also opens doors for customization and experimentation in renewable energy setups.

Application: Powering the Future

Imagine remote off-grid installations, electric vehicle charging stations, or even portable solar generators benefiting from this technology. The ability to convert lower voltage outputs from solar panels into higher voltage outputs suitable for charging various batteries expands the scope of solar energy applications. It empowers individuals and communities to adopt sustainable practices without the hefty price tag.

Affordability: Breaking Down Barriers

Affordability is often a barrier to widespread adoption of solar technologies. By demonstrating how a $25 converter can transform into a high voltage solar charge controller, we aim to inspire DIY enthusiasts, educators, and innovators to explore and implement solar solutions in diverse settings. This project underscores that impactful technology doesn’t have to come with a hefty price tag.

The Need for High Voltage DC Systems: Efficiency and Versatility

High voltage DC systems are increasingly vital in modern energy landscapes. They minimize power loss during transmission, enhance compatibility with energy storage systems like batteries, and are pivotal in integrating renewable energy sources into existing grids. Our DIY solar charge controller project addresses this need directly by enabling efficient energy transfer and storage capabilities in a cost-effective manner.

Conclusion: Empowering Tomorrow’s Innovators

As we journey towards a sustainable future, DIY projects like our low-cost high voltage solar charge controller exemplify the power of innovation. They empower individuals to take charge of their energy needs, experiment with renewable technologies, and contribute to a greener planet. By democratizing access to essential components and knowledge, we pave the way for a more inclusive and sustainable energy ecosystem.

In conclusion, the $25 DIY solar charge controller project not only serves as a testament to innovation but also as a catalyst for change in how we harness and distribute solar energy. Join us in embracing the power of DIY innovation and transforming the way we think about renewable energy solutions. Together, we can build a brighter and more sustainable future for generations to come.

Solar Booster Project: BILL OF MATERIALS: Major components only

DC to DC Boost Converter DC 8-60V to 10-120V 15A 900W: https://amzn.to/3W3K9Uv

DC to DC Boost Converter DC 8-60V to 10-120V 15A 900W: https://amzn.to/3zhbEAQ

DROK DC Boost Converter, CNC 10V-65V to 12V-120V DC to DC 12V 24V 36V 48V 12A 800W: https://amzn.to/4cEam1g EPEVER MPPT Charge Controller 20A: https://amzn.to/3zklMZH

EPEVER MPPT Charge Controller 40A: https://amzn.to/3zySGFS

EPEVER MPPT Charge Controller 80A: https://amzn.to/3VJ78CW

1500W DC to DC Boost Converter: https://amzn.to/4a0GASD

Powerful 300W Weller D650 Soldering Iron: https: https://amzn.to/3Rvzor4

Digital Soldering Microscope: https://amzn.to/3UmD0ML

Fluke Digital Multi-meter: https://amzn.to/3xu0hoB

Fuse Kit - Multiple values: https://amzn.to/3RuqxWP

Linear Voltage Regulator Assorted Kit: https://amzn.to/4c47smA

470uF, 63V Input Filter Capacitors: https://amzn.to/3KJZva5

470uF, 250V Output Filter Capacitors: https://amzn.to/3KKyTG1

SMD Resistor Kit - 2010 Package Size: https://amzn.to/45uRn78

SMD Electrolytic Capacitor Kit: https://amzn.to/3RpGFcb

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0 to 300V, 0 to 100A, DC Digital Power Monitor: https://amzn.to/4djjZnd

Soldering Gun: https://amzn.to/4bldBKs

48V 1000W Water Heater-Test Load: https://amzn.to/3UKHBtS

Rotating Display: https://amzn.to/3UGcC1I

6 Gauge High Current Silicone Wires: https://amzn.to/3UGoRLJ

Big Aluminum Heat Sink: https://amzn.to/44mTl8K

100A Circuit Breaker: https://amzn.to/3y95xxS

60A Circuit Breaker: https://amzn.to/4doyBS6

VIDEO CHAPTERS:

Timecodes 00:40 - Introduction

O1:40 - The control Test

03:45 - The Solar Boost Concept

05:10 - Energy Transfer Model

13:15 - The Test: Low to High Voltage Solar Battery Charging